High Mast Lighting System With Pulley

What is a High Mast Lighting System with Pulley?

A high mast lighting system with pulley is a tall structure (typically 12m to 50m high) equipped with powerful luminaires mounted at the top. Unlike fixed installations, this system features a pulley and winch mechanism that allows the lighting carriage to be lowered to ground level for maintenance.

This design makes it safer, faster, and more economical to service lights, reducing the need for cranes or external lifting equipment.

Why Choose UK Xeratech Pulley-Based Systems?

• Ease of Maintenance

  The pulley and winch system allows the luminaire ring to be lowered safely to ground level. Technicians can quickly clean, repair, or replace lights without requiring heavy machinery.

• Structural Reliability

  Our masts are engineered using high-grade galvanised steel, designed to withstand wind loads, corrosion, and harsh UK weather conditions.

• Energy Efficiency

  Integrated LED floodlights provide high-intensity lighting with lower power consumption and longer operational life compared to halogen or sodium lamps.

• Safety & Compliance

  Equipped with double drum winches, stainless steel wire ropes, and self-locking mechanisms, our systems ensure safe lowering and raising operations. All installations comply with BS/EN/IEC safety standards.

• Customised Solutions

  We provide mast heights, luminaire configurations, and pulley designs tailored to your site-specific requirements.

Applications of High Mast Lighting with Pulley

These systems are ideal for large-area illumination in:

• Highways & Motorway Interchanges – Improving visibility and reducing accidents.
• Airports & Seaports – Providing wide coverage for runways, aprons, and docks.
• Stadiums & Sports Grounds – Ensuring bright, uniform lighting for players and spectators.
• Rail Yards & Industrial Zones – Enhancing productivity and night-time safety.
• Large Car Parks & Logistics Hubs – Reducing shadowing and improving security.

Key Features of UK Xeratech Pulley Systems

• Mast Height: 12m to 50m (customisable).
• Material: Hot-dip galvanised steel for corrosion resistance.
• Pulley & Winch:
  • Manual or motorised winch operation.
  • Stainless steel wire ropes with anti-twist design.
  • Self-locking device for safe operation.
• Luminaires:
  • LED floodlights with high lumen output.
  • Configurations from 6 to 24 fixtures depending on coverage needs.
• Lighting Ring:
  • Circular or hexagonal carriage design.
  • Balanced lowering system for stability.
• Safety Systems:
  • Limit switches to stop over-travel.
  • Mechanical brakes and emergency lowering features.
• Control Options:
  • Timer-based or smart lighting controls.
  • Optional solar integration for sustainability.

• Reduced Maintenance Costs – No need for cranes or elevated platforms.
• Operational Safety – Ground-level access ensures safe servicing.
• Time Efficiency – Faster repairs and cleaning with minimal disruption.
• Energy Savings – LED luminaires reduce power bills and carbon footprint.
• Durability – Designed for long-term outdoor performance.
• Scalability – Suitable for both small layouts and large infrastructure projects.